Skip to content
Menu

Industrial Mixers, Mixing Systems, Mix Tanks, & Agitators

We manufacture industrial mixing systems and mix tanks to your specifications

1 Liter to 10,000 Gallon with a vast array of agitator options

cGMP-documentation

Industrial Mixer Features & Options:

  • Large Scale Turbine Agitators
  • 1 Liter Lab Mixers to 10,000gal+ Agitators
  • Top Entry Mixers for sanitary agitation, food, chemicals, biofuel blending
  • Side entry mixers for blending in large storage tanks Click here for side entry mixers
  • Open top agitators, Flanged and Tri Clamp sealed mixers, Bottom Entry Agitation Click here for Sanitary Mixers and Agitators
  • Low shear mixing to aggressive high shear homogenizing and dispersing
  • Multishaft agitation and mixing systems for viscous creams, pastes, paints
  • Tank agitators in stainless steel, Hast C, Titanium Exotic allows, and coatings available
  • True mixer duty mechanical seals in single, double, and gas seal arrangements
  • Frac tank agitators for large scale mixing
  • Tanker truck tank mixers for milk tankers and chemical transport containers

Top Entry Industrial Mixer Torque

Mixing torque is the twisting force applied to an agitator shaft and impeller assembly. Having too little torque for blending will setup poor mixing and a mechanically unstable mixing system. Motors apply Torque through a drive system, into to a rotating shaft in order to achieve rotation in Top Mount Mixers. Torque is calculated by the amount of applied Horsepower (HP) to a shaft at a rotational speed (RPM). The type of impeller and the density of the material will determine the amount of applied HP required for a particular set of conditions. When designing a gear drive mixer, an application engineer will evaluate what mixer HP, speed, impeller size/type will be used to provide the mixing process results.

Depending on the mixer output speed, a gear ratio will be picked to provide the proper mixer speed and torque to handle the mixing application. The mixture viscosity, density, solids % and volume of the tank will all be included as variables in mixer sizing.

The higher the torque required for agitation, usually means the higher cost of the industrial mixer.

Torque per unit volume is often used in scale up and scale down applications. Torque in in-lbs is equal to (mixer hp / mixer rpm) x 63025.

So Torque is a key variable used in the process and mechanical design of top entry agitators. Blender torque is also used to design the tank nozzle for the mixer mount.

Top Entry Industrial Mixer Critical Speed

Critical Speed is the rotational speed at which a top entry shaft mixer vibrates dangerously and can cause serious equipment damage. Every rotating shaft has a critical speed at which the natural harmonics of the shaft begin to build and increase the shaft deflection to the point where parts of the mixer may contact the mixing vessel. The mixer critical speed is determined by the material of the shaft, shaft diameter, positions and types of impellers and the type and spacing of the bearings. Critical Speed is best determined by the mixer manufacturer and is recommended to operate at least 20% away from that speed. Most top entry industrial mixers run at 80% or less of Critical Speed although some portable mixers may actually operate above the critical speed. As long as the speed ramp up is quick enough, the critical speed may be passed through safely.

WMProcess offers assistance on mixer sizing, tank geometries, optimizing your agitator for use with/without tank baffles and/or steady bearings, and we love to help with custom mixer applications – send us any of your inquiries and questions as we are happy to help.

Mixing Equipment
For Bioprocess Engineers

WMP has been providing “mixing solutions” to industry professionals for more than two decades.

1 Liter – 10,000 Gallon Mix Tank Sizes Available

Stainless – Poly PE – PP, PVDF, PTFE, Titanium, Hastelloy C, & More

Mixers and agitators

We offer a large assortment of agitator, motor, and mount types – contact us today to request a quote.

  • Autoclave and Carboy Style Mixers
  • Sanitary Mixers for Aseptic Mixing Applications
  • Industrial Top Entry Mixers
  • Bottom Entry Mixers
  • Side Entry Mixers
  • Lab Mixers
  • GMP and High Purity Agitators
  • Corrosion Resistant Mixers and Mixtanks
  • High Viscosity Mixers
  • High Shear Mixers

Agitator Options

We can spec your process equipment with many agitator options – propeller, impeller, & more
PM2-200-150
PM3-200-150
retreat-blade-impeller1
saw-blade-impeller
hydrofoil-impeller
plastic-propeller

Industrial Mixing Equipment 

Built to Your Specs

Sanitary Mix Tanks & Vessels
Sanitary Vessel/Mixer/Valve Packages
Sanitary Mechanical Seals
Industrial Agitators
Sanitary Mixers
Custom Mixing Packages
Lab Production-Scale Equipment
Specialty Mixers

Discover the benefits of world-class engineering and our White Mountain Peak-performance Team. We’re committed to making your job easier. Ask about our proprietary squeal-less dry-running mechanical seal for controlled-humidity environments. It’s blissfully quiet in performance!

pharmaceutical-facility-engineer-stainless-wmprocess

INDUSTRIES WE SERVE

bioprocess mixing and blending
Biopharma Mixing & Blending
lotion-cream-2
Skincare Product Blending
chemical mixing
Chemical Mixing – Powder Blending
beverage
Beverage Mixing & Blending
plant extraction
Plant Extraction & E-Liquid Mixing
biodiesel
Biodiesel Production

Serving Mixing Professionals For Over 20 Years Our Clients